Metal Seated Trunnion Ball Valve
1. Product overview
The metal seated trunnion ball valve has two prominent features: metal to metal seating and trunnion mounted ball design. These valves have been widespread in severe service applications where pipeline flow may contain solids and harsh corrosives, operating at elevated temperatures and high pressures. The trunnion mounted ball can be fixed by bearing pads in the body, by trunnions or by bearing stems. Both the ball and the metal seat ring will be precisely machined/ ground and enhanced by high velocity oxygen fuel(HVOF) coating process. Metal seated trunnion ball valves have many advantages such as excellent corrosion & wear resistance, tight shut-off, smooth control, low torque, wide temperature & pressure range, as well as stability under pressure.
2. Design features and material selection
Design standards: API 6D, API 608, BS 5351, ISO 14313, ASME B16.34; Size range: 2″~40″; Pressure ratings: 150LB~2500LB; End connection: ASME B16.5, ASME B16.25, ASME B16.11; Face to face: ASME B16.10; Inspection and test: API 598, API 6D, EN 12266-1. The metal seated trunnion ball valve is available in either full port(FB) or reduced port(RB), 3-piece or 2-piece split body and side entry, lever/gear or actuator operated. Serial No.: MTBV13. See the technical drawings and dimensions of MTBV13.
Design Features
(1) ISO 5211 mounting pad to facilitate the assembly of actuators.
(2) Pacing material: graphite.
(3) The sealing area of both seat ring and ball is HVOF coating with Tungsten Carbide-Cobalt(WC-Co).
(4) The seat is spring-energized to ensure low-pressure tightness.
(5) Diverse seating patterns including self-cleaning design.
Material Selection
Item | Part Name | Carbon Steel | Stainless Steel | Low Temperature |
---|---|---|---|---|
1 | Body | ASTM A105N | ASTM A182 F316 | ASTM A350 LF2 |
2 | Bonnet | ASTM A105N | ASTM A182 F316 | ASTM A350 LF2 |
3 | Ball | ASTM A182 F316+WC | ASTM A812 F316+WC | ASTM A812 F316+WC |
4 | Trunnion | ASTM A105N+CrC | 17-4PH+CrC | ASTM A350 LF2+CrC |
5 | Cover | ASTM A105N | ASTM A182 F316 | ASTM A350 LF2 |
6 | Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A320 L7M |
7 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 7M |
8 | Bearing | ASTM A182 F316L+N2 | ASTM A182 F316L+N2 | ASTM A182 F316L+N2 |
9 | Gasket | SS316 + Graphite | SS316 + Graphite | SS316 + Graphite |
10 | Gasket | SS316 + Graphite | SS316 + Graphite | SS316 + Graphite |
11 | Support Legs | ASTM A283 Gr.D | ASTM A283 Gr.D | ASTM A283 Gr.D |
12 | Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A320 L7M |
13 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 7M |
14 | Plug | ASTM A182 F316L | ASTM A182 F316L | ASTM A182 F316L |
14a | Gasket | SS316 + Graphite | SS316 + Graphite | SS316 + Graphite |
15 | Stem | 17-4PH | 17-4PH | 17-4PH |
16 | Bearing | ASTM A182 F316L+N2 | ASTM A182 F316L+N2 | ASTM A182 F316L+N2 |
17 | Gasket | SS316 + Graphite | SS316 + Graphite | SS316 + Graphite |
18 | Screw | ASTM A193 B7 | ASTM A193 B8 | ASTM A320 L7M |
19 | Packing | Graphite | Graphite | Graphite |
20 | Lift Lugs | ASTM A283 Gr.D | ASTM A283 Gr.D | ASTM A283 Gr.D |
21 | Gland | ASTM A182 F316L | ASTM A182 F316L | ASTM A182 F316L |
22 | Gland Flange | ASTM A216 WCB | ASTM A351 CF8M | ASTM A352 LCB |
23 | Stud | ASTM A193 B7 | ASTM A193 B8 | ASTM A320 L7M |
24 | Nut | ASTM A194 2H | ASTM A194 8 | ASTM A194 7M |
25 | Top Flange | ASTM A105N | ASTM A182 F316 | ASTM A350 LF2 |
26 | Bearing | ASTM A240 316+PTFE | ASTM A240 316+PTFE | ASTM A240 316+PTFE |
27 | Key | AISI 1045 | ASTM A276 420 | ASTM A276 420 |
28 | Stem Pin | ASTM A276 304 | ASTM A276 304 | ASTM A276 304 |
29 | Screw | AISI 1035 | SS304 | SS304 |
30 | Graphite Ring | SS316 + Graphite | SS316 + Graphite | SS316 + Graphite |
31 | Spring | Inconel X-750 | Inconel X-750 | Inconel X-750 |
32 | Seat Gland | ASTM A182 F316 | ASTM A182 F316 | ASTM A182 F316 |
33 | Packing | Graphite | Graphite | Graphite |
34 | Seat | ASTM A182 F316+WC | ASTM A182 F316+WC | ASTM A182 F316+WC |
35 | Sleeve | AISI 4140+CrC | 17-4PH+CrC | AISI 4140+CrC |
36 | Trust Plate | ASTM A182 F316L+N2 | ASTM A182 F316L+N2 | ASTM A182 F316L+N2 |
37 | Cover Flange | ASTM A105N | ASTM A182 F316 | ASTM A350 LF2 |
38 | Armor Plate | ASTM A283 Gr.D | ASTM A283 Gr.D | ASTM A283 Gr.D |